We offer that the stud welding system to the inspection machine to development, manufacture and sales by in-house consistent system.


Magnesium alloy stud Welding system

Magnesium alloy stud welding

An American patent has been acquired. Patent number: 7335849.It is another and international is patent pending. 
An American patent

The Statsd welding technique of the magnesium alloy is a technology that is admitted the prospect from our company, and receives the promotion from Fukuoka Prefecture, and researches and develops it by the cooperation of national Kyushu Institute of Technology and a Fukuoka Prefecture machine electronic laboratory.
The result and originality are proven in the welding academic conference presentation in 2003.


System configuration

The magnesium alloy stud welding system is greatly composed of five mechanisms.
System configuration

Welding principle
Welding principle

To weld the magnesium alloy that the oxidation speed was fast, and the melting point is low mutually by the method to take the advantage of the resistance welding and the arc welding, an original mechanism and the circuit were developed. A special boss etc. can be put up accurately, and speedily hardly showing welding to the appearance face for the magnesium alloy board more than 0.5t thickness to weld at a super-trice (stand for 1/10,000 seconds).


Magnesium alloy stud welding machine

Magnesium alloy stud welding machine

Touch panel operation board
Touch panel operation board<
Precise control of three axis robot, input, output of the program, and the entire operation is automatically controlled by inputting easy data.
Stud supply
Stud supply
A stud different up to 5 kinds is automatically supplied. The increase up to 10 kinds or less is possible.

Auto earth clamping
Auto earth clamping
The welding earth clamping to the mother material is automatically done.
Welding gun ACE-703
溶接ガン ACE-703 It is special highly accurate welding gun developed for the magnesium alloy stud welding. Collet that the size is different depending on the Autochacking method is automatically detached.

Welding power supply part

Power supply which control and energy necessary for welding are generated. Energy is set according to the stud diameter automatically.

Collet automatic exchange
Collet automatic exchange
It is a welding equipment of the magazine method to load a special stud beforehand.

MgR-0608M3
MgR-0608M3
It is a welding equipment of the magazine method to load a special stud beforehand.
Range of weld :X axis 600mm
Y Axis 800mm
Z Axis 50mm
Stud kind :3Kinds(Five kinds or less of increase)

 

Feature

Welding position accuracy ±0.1mm or less in three axis control.It is possible to weld by the space 1mm or more with corner.Welding doesn't go out to the back of the weld.It is possible to weld to part R and the inclination part by the shape design of a special stud.